From First Idea
to Full-Scale Production.
Kapco combines formulation development, manufacturing, filling, packaging and quality systems to help personal care and beauty brands move confidently from concept to market.
One Integrated
Development Journey.
Our connected teams support product development through a defined sequence, helping preserve quality, clarity and momentum from the initial brief to commercial production.
Formulate
Translate the product brief into a formulation aligned with the brand, intended performance and market positioning.
Evaluate
Assess stability, compatibility, performance and packaging considerations before commercial progression.
Manufacture
Scale approved formulations through controlled bulk manufacturing and established process systems.
Fill & Pack
Complete the product through suitable filling, labelling and packaging formats ready for distribution.
Formulation Expertise
Built Around Your Brand.
Our formulation specialists help turn product ambitions into practical, scalable formulations.
Kapco supports new product development as well as the evaluation and optimisation of existing products and processes. Development work considers product performance, texture, format, stability, packaging interaction and the requirements of commercial manufacturing.
Infrastructure That
Moves With Demand.
Approximately 155,000 sq. ft. of combined infrastructure across Units I and II supports flexible batch manufacturing and dependable commercial scale.
Unit IKapco International Limited
- Area
- 90,000 sq. ft.
- Capacity
- 60 tonnes/day
- Workforce
- 500+
Unit IIVA Lifesciences LLP
- Area
- 65,000 sq. ft.
- Capacity
- 60 tonnes/day
- Workforce
- 300+
Multiple Formats.
Commercial-Scale Output.
Integrated filling and packaging capabilities support a broad range of personal care, skincare and colour-cosmetic formats.
Tubes / Day
Combined tube-filling capability across manufacturing units.
Bottles / Day
Automated and semi-automated bottle-filling capability.
Jars / Day
Jar filling for creams, masks, balms and related formats.
Sachets / Day
Single-use sachet formats supported at Unit I.
Lipsticks / Day
Dedicated capability for lipstick production and filling.
Ampoules / Day
Specialised ampoule-filling capability for targeted formats.
Pouches, labelling, coding, secondary packaging and product-specific presentation requirements.
Quality Considered
at Every Stage.
Quality is supported through established controls across formulation, incoming materials, manufacturing, filling and finished-product evaluation.
Kapco’s technical and quality teams support physical and chemical analysis, microbiological testing, stability assessment, packaging evaluation, documentation and process control.
Discuss Your Requirements ↗Laboratory Controls
Physical, chemical and microbiological testing support product and process quality.
Stability & Evaluation
Assessment supports formulation development, packaging decisions and product readiness.
Process Control
Defined manufacturing and packaging controls support repeatability and consistency.
Documented Systems
Technical and regulatory teams support documentation required across the product journey.
Ready to Move Your
Product Forward?
Tell us about your formulation, packaging or manufacturing requirements and begin a conversation with our team.
Start Your Project ↗